Ho Bruce,
Had a check with an 12v 18w car lamp, and found the 12v dropped to 10v. Tried it on the 'Always 5v' and the board went into sulk mode, and on switching on again, the 12v was there but the 5v wasn't, even though the single 5v diode was OK, and using just one transformer - Curious.
Thought 'dries' so soldered most everything, and still no 5v.
Tried later and the 12 and 5 were up again.
As Dave suggested, checked the main cap - OK, but think found an answer on Fleabay with a replacement board.
Downside is that the chap I mostly mend for, bought set a couple of months ago on the Flea, and repair will cut his sales margin somewhat - Thanks - Chris.
Later - Had a better look at the old power board where the chopper driver chip FAN7602 had been re-soldered on just one side for some reason.
Other side had no obvious dries on it's 4 pins, so think another chip for the next set that comes by, as guess chip was a bit duff from the start.